Vision Tech Expert

Same fasteners. Same machines. Same drawings...but Different results. In many fastener plants, a lot is approved in one shift and rejected in the next. Not because the parts changed—but because inspection did . What really causes the inconsistency? Manual inspection depends on human factors: Different inspectors, different judgments Different gauges, different readings Time pressure and shift changes Fatigue by the end of the day The result? OK becomes NG. NG becomes OK. And quality turns unpredictable. Why This Is Dangerous for Fasteners Fasteners may be small, but the consequences of defects are not. A missed thread burr. A minor diameter variation. A surface crack ignored during sampling. These don’t always fail immediately—but when they do, they fail in the field , not on the shop floor. For automotive, aerospace, and critical assemblies, inconsistent inspection is a hidden risk . The Solution: Optical Inspection Machine   Automated optical inspection rem...

  Every Bolt Counts: Ensuring Strength, Safety, and Reliability Bolts are essential in every assembly, from automotive frames to industrial machinery. A small defect—thread inconsistencies, hole misalignment, or surface imperfections—can compromise safety, halt production, or damage brand reputation. Manual sampling is no longer enough.   The Glass Disc Optical Inspection & Sorting Machine for Bolts inspects bolts at up to 300 parts per minute , combining 360° imaging, high-speed processing, and intelligent algorithms . It delivers precise measurements, surface defect detection, and automated sorting to maintain zero-defect output . Inspection capabilities include: Thread measurement and defect detection Hole continuity checks for structural integrity 360° surface inspection for dents, scratches, or cracks OCR/OCV marking verification for traceability OK–NG dual-ejection for consistent sorting Additional Value: By integrating vision inspection systems , man...

In high-stakes industries like automotive and aerospace, where a single faulty component can lead to catastrophic failure, ensuring the quality of every single nut , bolt , o ring and washer is non-negotiable. This is where Automated Optical Inspection (AOI) machines for fasteners, precision  and  rubber  components become an indispensable asset. Our AOI machine is not just a simple camera—it’s a sophisticated quality control system designed for the unique challenges of inspecting small parts. Unlike manual inspection, which is slow, prone to human error, and inconsistent, our system offers relentless accuracy and speed. It's built to inspect everything from precision brass components and precision turned components to plastic & rubber parts with exceptional precision. Here's how it adds value to your operation: The key features of our AOI machine set it apart. It can perform detailed dimensional and surface defects inspection with repeatability from 5 micron,...